StancorERP Rollout Across Four Plants

Maharashtra & Gujarat, India · Manufacturing

Overview

Enquiry-to-dispatch in one system across four plants, with heat traceability and certificates generated from the production record.

The challenge

Four plants ran on three different systems plus spreadsheets. Stock visibility was a day old at best, job costing was reconstructed monthly, and certificates were retyped from production registers.

What we did

Rollout was phased one plant and one process at a time, starting with the plant that had the cleanest master data to establish a working template. BOM cleanup consumed more effort than configuration — as it usually does. Certificates now generate from the production record, removing retyping and the errors that came with it.

Project data

Plants live4 (phased over 11 months)
Stock visibility24 hours → real time
Job costingMonthly reconstruction → per job
Certificate preparation40 min → 2 min per heat
Inventory carrying-13% after planning moved to MRP
First go-live9 weeks from kickoff

Standards applied

Scope supplied

Related

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